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Originally Posted by Namath12
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I know he was largely playing himself, but he has some of the GOAT imdb trivia for Full Metal Jacket
https://www.imdb.com/title/tt0093058...f_=tt_ql_trv_1
R. Lee Ermey went to director Stanley Kubrick and asked for the role of Gunnery Sgt. Hartmann. In his opinion, the actors on the set were not up to snuff. When Kubrick declined, Ermey barked an order for Kubrick to stand up when he was spoken to, and the director instinctively obeyed. Ermey got the role.
To make Gunnery Sgt. Hartmann's performance and the recruits' reactions as convincing as possible, Matthew Modine, Vincent D'Onofrio, and the other actors playing recruits never met R. Lee Ermey prior to filming. Stanley Kubrick also saw to it that Ermey didn't fraternize with the actors between takes.
R. Lee Ermey was involved in a jeep accident during the making of the movie. At 1:00 a.m. one night he skidded off the road, breaking all the ribs on his left side. He refused to pass out, and kept flashing his car lights until a motorist stopped. In some scenes you'll notice that he does not move his left arm at all. Stanley Kubrick claimed in an interview that it took four and a half months before Ermey could return to work in which production simply had to be suspended since he was involved in all the remaining scenes.
It is a common misconception that much, if not all, of R. Lee Ermey's dialogue during the Parris Island sequence was improvised. In several interviews Ermey himself has stated that he worked closely with Kubrick to help mold the script so that it was more believable, all while retaining certain dialogue crucial to Kubrick's vision. While filming the opening scene, where he disciplines Pvt. Cowboy, he says Cowboy is the type of guy who would have sex with another guy "and not even have the goddamned common courtesy to give him a reach-around". Stanley Kubrick immediately yelled cut and went over to Ermey and asked, "What the hell is a reach-around?" Ermey politely explained what it meant. Kubrick laughed and re-shot the scene, telling Ermey to keep the line.
According to director John Boorman, Stanley Kubrick wanted to cast Bill McKinney in the role of Gunnery Sgt. Hartman. However, Kubrick was so unsettled after viewing McKinney's performance in Deliverance (1972) that he declined to meet with him, saying he was simply too frightened at the idea of being in McKinney's presence. Kubrick then hired Tim Colceri to play Hartman. Colceri never got to play the role, as former US Marine Corps Drill Instructor R. Lee Ermey, consultant for the Marine Corps boot camp portion of the film, performed a demonstration on videotape in which he yelled obscene insults and abuse for 15 minutes without stopping, repeating himself or even flinching - despite being continuously pelted with tennis balls and oranges. Stanley Kubrick was so impressed that he cast Ermey as Hartman. Colceri was bitter but accepted Kubrick's consolation prize of a small role as a helicopter door-gunner.