Quote:
Originally Posted by tigerclaw
If I may ask, what do you mean by "fabricated some shims for the grippers?" I recently took the plunge and bought a used DM1 also and was experiencing frequent strange noises and jams. I took off the case so I could observe what it was doing and I spotted the reason. Every once in a while the grippers will randomly drop the bottom 1-2 cards roughly half a second after the split, which will then collide with the incoming card and cause a jam. I've tried using brand new cards, aligning the grippers via the manual's instructions, etc. with no luck. I was wondering if you made your changes because of a similar issue? I'm pretty bummed out after spending so much on this thing lol. Hoping I can fix it.
As a matter of fact, yes! (kinda)
My gut was telling me this machine was perfect but that it needed new plastic grippers. Unsurprisingly, I couldn't find replacements anywhere. It seemed to work well with paper cards but not plastic (totally unacceptable). Having no other machines to compare, it was difficult to determine why or how to fix.
During the setup routine for my brand new plastic cards, I noticed that the 'grippers' were were not reliably holding the cards when the 'floor' would drop. It seemed that the small 'ridges' on the grippers needed to be deeper and had probably worn away after years of use - OR - maybe the grippers just needed to be 'thicker' and have a few millimeters added behind them because the valid range of travel was not enough to reliably 'grip' the cards during setup. This was also preventing the machine from successfully completing a setup cycle (thus rendering it useless).
I disassembled the grippers and, using a large piece of hard plastic from the new garage door I installed, fabricated new 'spacers' for the grippers which added to their depth. Simply cutting them to the exact size of the current grippers and drilling a hole in the middle was all it took.
When I turned it back on for setup it completed without a hitch.
In lieu of the above, there is a simple fix that may work for you... In the setup screen there is an option to add a delay after the elevator drops. I forget the exact menu and timings but you can add 10-200 milliseconds (or something) which would probably help with this problem. It would make for a longer shuffle cycle, but might just fix your card jamming problem. The cards should NEVER be 'falling' when a new one is 'shuffles' in...
Please let me know if either of these work for you!