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Boeing 737 MAX Crashes and Airworthiness Boeing 737 MAX Crashes and Airworthiness

03-21-2019 , 01:10 AM
Here's what I think.

The plane has a couple of sensors that can trigger an automated dive response. The system is needed because the plane is inherently prone to stalling because of outdated aerodynamics on an overengineered design.

Most of time these sensors work well and do not trigger the automated dive. Occasionally the sensors malfunction and trigger the automatic dive. The controls the pilots use to manually fly the plane (stick, pedals) cannot fly the plane once this is triggered. The automated dive program must be shut off before this control can be recovered. In the two crashes the pilots did not know about this. One of the planes that crashed had the same problem a day before but they happened to have a pilot as a passenger who knew how to kill the program.

Think about it this way. You have a car that has an automated braking system. You have sensors that will brake for you in the event of the sensors sensing an obstacle in front of you. Well supposed some kicked up mud covers the sensors. The sensors react by suddenly braking with out your input. Your gas and brake pedal don't work to counteract this. You come to a stop for no reason. If you are on a busy highway you hope there is not a Mack truck on your ass.

Now imagine, instead you are in a highway in the sky. No danger of being rear ended but of course you will crash as you have to be moving forward always to fly.
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03-21-2019 , 09:55 AM
The problem is that once the pilot overrides the sensor the software resets and then reacts to the broken sensor again, and again, and again.
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03-21-2019 , 11:27 AM
It looks as though the 737 Max had 2 optional safety "extras" that might have helped:

Quote:
That software system takes readings from two vanelike devices called angle of attack sensors that determine how much the plane’s nose is pointing up or down relative to oncoming air. When MCAS detects that the plane is pointing up at a dangerous angle, it can automatically push down the nose of the plane in an effort to prevent the plane from stalling.

Boeing’s optional safety features, in part, could have helped the pilots detect any erroneous readings. One of the optional upgrades, the angle of attack indicator, displays the readings of the two sensors. The other, called a disagree light, is activated if those sensors are at odds with one another.

[...]

For Boeing and other aircraft manufacturers, the practice of charging to upgrade a standard plane can be lucrative. Top airlines around the world must pay handsomely to have the jets they order fitted with customized add-ons.

Sometimes these optional features involve aesthetics or comfort, like premium seating, fancy lighting or extra bathrooms. But other features involve communication, navigation or safety systems, and are more fundamental to the plane’s operations.

Many airlines, especially low-cost carriers like Indonesia’s Lion Air, have opted not to buy them — and regulators don’t require them.

Now, in the wake of the two deadly crashes involving the same jet model, Boeing will make one of those safety features standard as part of a fix to get the planes in the air again.
https://www.nytimes.com/2019/03/21/b...es-charge.html

I get that cars also come with safety features that cost extra, but it seems strange that a purchase of this size and cost, that is used to fly commercial passengers, would not include any available safety features standard.

I am not sure if the disagree light would necessarily have helped because (afaik) we do not yet know if the 2 sensors were disagreeing with each other. It is possible they both had faulty readings due to a software problem.

I guess, also, there could be some degree of pilot error? (In other words pilots were at too steep of a nose angle on takeoff and that triggered a sensor reading of a potential stall?) I am not a pilot so I have zero idea if this could happen...just wondering if it is possible that the MCAS system actually triggered on as it was designed to do (in other words not a sensor error at all), but then a software glitch prevented the nose from going back up as designed?
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03-21-2019 , 11:36 AM
Justice Department issues subpoenas in criminal investigation of Boeing

Quote:
US Justice Department prosecutors have issued multiple subpoenas as part of an investigation into Boeing's Federal Aviation Administration certification and marketing of 737 Max planes, sources briefed on the matter told CNN.

The criminal investigation, which is in its early stages, began after the October 2018 crash of a 737 Max aircraft operated by Lion Air in Indonesia, the sources said. Transportation Secretary Elaine Chao on Tuesday asked the agency's inspector general to investigate the Max certification.
And the Senate...

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03-21-2019 , 11:39 AM
So, I know nothing about flying or the regulation of air travel. But how is it possible for safety features to be some kind of extra add-on expense on a ****ing plane?

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03-21-2019 , 01:35 PM
something something less regulations something something free market
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03-21-2019 , 01:49 PM
A safety feature being an upgrade does happen with other products...think driver assist braking in vehicles...but what is bizarre is the fact that the boeing safety feature is to assist trouble shooting a problem that they themselves created.

The analogy would be a vehicle manufacturer knowing that their car randomly accelerates, and the solve is to offer an optional upgraded braking feature.

People are agruing that the safety feature shouldnt be optional. I'd argue that the vehicle shouldn't randomly act outside of safe parameters by intentional design.

Last edited by Avaritia; 03-21-2019 at 02:06 PM.
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03-21-2019 , 01:58 PM
Quote:
Originally Posted by MagnumMike 357
This is starting to look like it was a much bigger problem than pilots were aware of. Multiple occurrences of faulty sensor readings. It also looks like the pilot community wasn't thoroughly trained in deactivating the malfunctioning system.
Obviously some of it was because the off-duty pilot knew how to switch it off.

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Boeing is going to take a massive hit in reputation and probably money.
Doesn't matter to the customers enough to buy Airbuses instead.
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03-21-2019 , 05:20 PM
Quote:
Originally Posted by 57 On Red
The Boeing 737 Max has just killed 346 passengers and crew in two accidents over about five months. The aircraft has a thrust rating and centre of gravity well outside the envelope that the airframe was designed for and the 'fix' is an automatic computerised pitch control which the pilots cannot affect or override regardless of the manual or autopilot mode selected. If the computer wants to pitch down (and pile the aircraft into the ground) for whatever reason, it'll pitch down, and there's nothing the pilot can do. And you know what computers are like.

This appears to be a bit of a problem.
I read an article this week (German Spiegel) that suggests the root cause for this was time-to-market. In short, as Airbus announced the A320neo, Boeing decided to do a renewed 737 instead of an entire new design as originally planned. For the large new fuel efficient engines to fit, they had to place them suboptimally from an aerodynamic perspective, which in turn caused the need for the new anti-stall software in the first place.

The second thing was that they set the Design Assurance Level of the new software module to B instead of A, which basically reduces the complexity of the safety procedures needed to certify the software.



Quote:
The number of objectives to be satisfied (some with independence) is determined by the software level A-E. The phrase "with independence" refers to a separation of responsibilities where the objectivity of the verification and validation processes is ensured by virtue of their "independence" from the software development team. For objectives that must be satisfied with independence, the person verifying the item (such as a requirement or source code) may not be the person who authored the item and this separation must be clearly documented.
The article also mentioned that some certification activities were done purely by Boeing personnel without FAA involvement, so setting the level to B might be connected to that (see the bolded). Tight deadlines probably didn't help either.
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03-21-2019 , 06:44 PM
Quote:
Originally Posted by ElSapo
So, I know nothing about flying or the regulation of air travel. But how is it possible for safety features to be some kind of extra add-on expense on a ****ing plane?

They used to all come with 1 angle of flight sensor. The add-ons that would have helped were 1) second angle sensor and 2) angle sensor mismatch light.
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03-21-2019 , 07:02 PM
How expensive of an option are we talking?
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03-21-2019 , 10:20 PM
Quote:
Originally Posted by de captain
How expensive of an option are we talking?
Let me run it by my manager
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03-22-2019 , 02:52 PM
IMO Lets stay on track and not go full politatard unless it directly relates to Boeing.


In other news,

Indonesian airline cancels $5 billion order for 49 Boeing 737 Max jets.
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03-22-2019 , 03:51 PM
Yes lets.
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03-22-2019 , 04:38 PM
Quote:
Originally Posted by Videopro
IMO Lets stay on track and not go full politatard unless it directly relates to Boeing.


In other news,

Indonesian airline cancels $5 billion order for 49 Boeing 737 Max jets.
We might see quite a bit of that.

https://www.bbc.co.uk/news/business-47662967

The competing Airbus A320 is 20 years newer as an airframe, it was always designed for high-bypass turbofans -- the original Boeing 737 was a turbojet -- and it doesn't have the same stability problem with the new lean-burn engines.

Also, once an aircraft is perceived as unsafe, and customers don't want to fly in it -- and they know the manufacturer was offering vital safety systems as extra-cost add-ons just for pricing reasons and to hell with the passengers -- you've got an enormous market-acceptance problem, which in the field of civil aviation you really do not want.
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03-22-2019 , 04:51 PM
I’m glad I didn’t buy Boeing stock on the drop; we may not yet have seen the bottom
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03-29-2019 , 12:52 AM
Boeing unveils 737 Max fixes, says planes are safer

Quote:
Among the notable changes to the MAX flight controls:

The plane's Maneuvering Characteristics Augmentation System, or MCAS, automated flight control system, will now receive data from both "angle of attack" sensors, instead of just one.
If those disagree by more than 5.5 degrees, the MCAS system will be disabled and will not push the nose of the plane lower.
Boeing will be adding an indicator to the flight control display so pilots are aware of when the angle of attack sensors disagree.
There will also be enhanced training required for all 737 pilots so they are more fully aware of how the MCAS system works and how to disable it if they encounter an issue.
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03-29-2019 , 04:14 PM
This seems to be a good overview in layman's terms about all the shortcuts that went into the 737 Max.

https://www.vox.com/business-and-fin...ndal-explained
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03-29-2019 , 05:00 PM
in a staggering development, letting an industry self-regulate resulted in decision making based entirely on profit
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03-29-2019 , 05:09 PM
Quote:
Originally Posted by five4suited
in a staggering development, letting an industry self-regulate resulted in decision making based entirely on profit
the article above touched on this

Quote:
Now to be clear, Boeing has lost about $40 billion in stock market valuation since the crash, so it’s not like cheating out on the warning light turned out to have been a brilliant business decision or anything.

This, fundamentally, is one reason the FAA has become comfortable working so closely with Boeing on safety regulations: The nature of the airline industry is such that there’s no real money to be made selling airplanes that have a poor safety track record. One could even imagine sketching out a utopian libertarian argument to the effect that there’s no real need for a government role in certifying new airplanes at all, precisely because there’s no reason to think it’s profitable to make unsafe ones.

The real world, of course, is quite a bit different from that, and different individuals and institutions face particular pressures that can lead them to take actions that don’t collectively make sense. Looking back, Boeing probably wishes it had just stuck with the “build a new plane” plan and stuck it out for a few years of rough sales, rather than ending up in the current situation. Right now they are, in effect, trying to patch things up piecemeal — a software update here, a new warning light there, etc. — in hopes of persuading global regulatory agencies to let their planes fly again.
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04-04-2019 , 12:03 PM
Preliminary report: Ethiopia crew followed Boeing procedures

ADDIS ABABA, Ethiopia (AP) — The pilots of a doomed Ethiopian Airlines jet followed all of Boeing's recommended procedures w...

Read the full story on https://apnews.com/fd2ec5543b464084b8642cac82fd6f88
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04-05-2019 , 04:08 PM
A pretty good summary of the last moments before the crash:

https://www.yahoo.com/news/excess-sp...--finance.html
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04-05-2019 , 06:43 PM
so on take-off, sensor was hit by bird giving bad data causing computer program to make plane nose down dive?
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04-05-2019 , 10:21 PM
prison and 9-figure fines are almost too good for these bastards
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